Update 8/14/09 - good ole project... (pic heavy)

[low_pro]

Quick update. The floor is cut. I used styrofoam as a template and I will never use cardboard again! Styrofoam was much easier and it was the same size as my plywood (4x8 sheet).

Bildge and livewell pumps

I should have the floors glassed in this weekend and hopefully can get started on the decking. I say hopefully because something about "gettings the baby's room ready". Can't the wife see I'm working on something!!

Here's the future angler. He's due in August.

[alarcher]

Congrats on the young one!!! Kids are so much fun to take fishing!

Boat looks like it's coming along nicely.  Looking forward to the future posts.

[low_pro]

Got the floor finished today. Next steps: Flotation foam and begin on the deck(s).  

Screwed down

All glassed in

[bass or bass ?]

Hi -

I've been where you are. About 21 months ago I bought a boat that looked really nice and was told was in excelent condition. Before ever getting it in the water I spent $2000 to have the motor completely overhauled. The motor is a 1967 Evinrude Starflite 80. Runs like a champ now . After a few fishing trips on the lakes around here I noticed an ever worsening crunching sound under foot in 2 areas of the deck. The boat is a 1977 Glastron Sportster, 16'. I pulled up the carpet in those areas expecting to replace a little plywood and be done with it. WRONG. The plywood was so rotten I could just rip out chunks with my hands. My mechanic told me to replace the deck and stringers. Never tackled a job anything like this before, but at this point I was commited. I cut out the fiberglass all around the inside perimeter with pnuematic cutting tool and removed all plywood. I left the old stringers in place (1 down the keel, 1 on either side 1/2 way between keel and side of hull) as they weren't totally rotted out. The original stringers were pine, and plywood deck was 1/2" plywood. I bought red oak to make new stringers and 3/4" marine grade plywood for new deck. After cutting and shaping stringers to fit in place I treated all the new wood to waterproof it before installation. Mixed fiberglass resin, then diluted it 50% with acetone to allow it to penetrate into the new wood, and treated the old stringers as well .I applied 4 coats to completely seal and coat wood. Pulled out all the old open cell foam from the hull (it was all waterlogged and weighed a ton ), bought twice as much new foam, closed cell to prevent waterlogging. Installed the foam, and bolted new stringers to old ones, sandwiching the old ones with new on either side, Useing stainless steel bolts. Screwed down new decking with brass screws. Applied new fiberglass cloth and resin to seal down new deck and form it to the hull. Bought new high quality outdoor carpeting and glued it to the new deck, using a roller to get it smooth and even. Then installed new high end pedistal seats from Cabela's to replace the original back to back lounge seats. Since then I have also added a new bimini top, Minkota Edge 50# thrust trolling motor, marine band radio, Sirius satellite radio, Eagle 620c depth/fish finder, compass, submersible fishing lights, dual batteries on a 1/both/off switch, fishing rod storage tubes for 8 rods, motorcycle headlights for night time operation, interior cabin lights on both sides of boat, and a solar battery charger to keep batteries full charged at all times. I did all the work myself (except the motor overhaul ) over a period of about 5 monthe last winter. I love the end result . I get constant compliments on the boat , it looks brand new , and runs like it too. Total expenses are about $6500 . That might seem like a lot, but try to buy something in the condition that this boat is in now for that amount. It was a lot of work, but for me it was well worth it. Don't hesitate to ask me for any advise or help you would need should you decide to rebuild your "good bones" boat.      

Happy fishing.

Allen

~B.A.S.S.~N.A.F.C.~BoatU.S.~N.R.A.~A.M.A.~

I just wanted to add some photos of my project.